Palletizers
Our robots offer a host of features not found on other palletizers. 
DE-PALLETIZING is done with the same machine.

They reduce costs of labor and medical claims. 

Features:
Compact size. 7.5’ x 7.5’ x 8’ typical

Versatility: Palletizers can easily adapt to handle cases, trays, boxes, bags, pails, etc.

Heavy Duty Construction: Up to 5/8-inch steel is used in manufacturing. Palletizers can be constructed using stainless and/or mild steel. Provided with C-12 standard enclosure - with options of NEMA IV optional surge protection and 3 months battery backup of program, with personal computer backup on floppies. : Up to 5/8-inch steel is used in manufacturing. Palletizers can be constructed using stainless and/or mild steel. Provided with C-12 standard enclosure - with options of NEMA IV optional surge protection and 3 months battery backup of program, with personal computer backup on floppies.

Safe Operation: Double and triple safety backups, both electrical and mechanical
Expanded steel surround guards
Proximity switches at the ends of the arms prevent unrestricted movement (with software limits and hard limits as backup)
Impulse counting software shuts the machine down if the count from the arms encoder exceeds programmed limits
Adjustable current limits also stop the machine when contact is made
Locking device restricts the fall of the arms if both chains supporting the counterweight fall
Lock-out/tag-out on electrical and air systems
Emergency stop automatically dumps air and de-energizes motors
Encoders and tachometers are built into motors
Plug-on motors for quick service

Cycles Per Minute: Example - 3 cases per pick times 6 cycles = 18 cycles per minute. Depending on the pallet pattern and height and the product stability or fragility, cycle speed up to 8 cycles per minute.


Load Capacity:Net per objects picked is 200 pounds. Note - heavier models are available on request.

End Effector: Standard with each machine is a mechanical bottom finger support pick-up head. Rotation 0-90 degrees, standard 360 degrees - other options available.

Power Requirements: 120/480V 60Hz (50 Hz on European models). Amps - 7@230VAC, 14@120VAC.  Palletizers are provided standard with electrical transformers, 30-amp fused disconnect switch, UPS surge protection, and 6 months battery back up on pallet patterns.

Air Requirements: 6-7 CFM, 80PSI for end effector control and actuation Programmable

Controller: Allen Bradley for infeed conveyor and any optional support machinery. Other brands available on request. Robot controller is CNC-Standard for large quantities of pallet patterns, PC controller is optional with "Fast Lean" software.

Footprint: Right or left approximately 7 1⁄2 by 7 1⁄2.

Height: 103"

Construction: Mild steel; stainless steel; "Steel-it" paint optional

Guarantee: One year on all Lynn Electronic Corporation-manufactured components. One year or manufacturer’s guarantee on purchased items (whichever is longer). Subject to terms and conditions of sale.

Options: Auto pallet dispensing, pallet movement conveyors and slip sheets, pallet caps, pallet moisture barrier or crush sheet dispensers. In addition - to compliment and support your robot: conveyor systems, feeder-loader systems, case erectors (with auto bag inserters), case packers, pick and place machines, with or without product orientators.

Industry-Specific Designs for: Food, bread, candy, pharmaceutical, beverage, food and chemical additives, dairy, ice cream, flour, paint, automotive parts, household items, meat snack foods, frozen products, printing and newspaper, foils and wrap, electrical components, pet, medical supplies, garden equipment and supplies - and yours!

Basic Palletizer Operation:

  1. Conveyor positions product in front of the machines pick up head (end effector).
  2. Solid stainless steel fingers move out horizontally from the pick up head (end effector) and slide under the product.
  3. Hold-down clamps are positioned on top of the product, ensuring a secure top and bottom grip.
  4. The x, y and z axes move gently and accurately, placing the product on a pallet, pull sheet, floor, or in a cage. The standard head can rotate 0-90 degrees during the cycle, and the optional 360 degree "w axis" head rotates both clockwise and counter-clockwise. This enables displaying a label or product information on all four sides of the pallet stack.
  5. Arms move back and head is positioned for next pick up cycle.

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